Our single-shaft shredder from the WLK 10 series

To precisely control one or more machines, including their conveyor systems, all you need from WEIMA is a single control cabinet. The built-in Siemens PLC control system is optimally tailored to the shredding process. Various slide valve controls and rotor settings can be easily adjusted to suit the desired application. All control cabinets are designed in-house and built at our German production facilities.

The interaction between the cutting blade and the counter blade has a significant impact on material throughput and the shredding result. To maintain a perfect cutting gap even as natural wear occurs, the counter blades in this series are manually adjustable and reversible. Thanks to optimal cutting geometry, shredding remains energy-efficient, wear costs are minimised and blade service life is significantly extended.

The F-Rotor impresses with its controlled feed behaviour and precise cutting geometry – particularly when processing flexible materials such as films, filaments or veneer. It can be fitted with either bolted or welded blade holders. Furthermore, for more abrasive materials, robust wear protection made from Vautid is available.

The pusher feed can be controlled manually, in cycles or based on load. Depending on the application, it may be advisable to enhance the standard material pusher with technical options. To prevent jamming and improve guidance, the pusher can be mounted on rollers. WEIMA also recommends the use of a segmented floor – particularly for very thin materials.

Shredding particularly tough materials requires suitably robust bearings that are easy to maintain. WEIMA therefore uses durable self-aligning roller bearings, whose sturdy construction and mounting away from the machine frame protect against impacts and uncontrolled force transmission. Their additional shaft seal effectively prevents the ingress of contaminants or dust.

Adjust the screen to suit your requirements. The smaller the hole diameter, the finer the crushed material that is discharged. Screens can be easily swapped and are bolted in place as standard. On WLK crushers, the screen can be hydraulically tilted upwards. This makes it easier to access the rotor and thus simplifies maintenance.

Machines with a conveyor belt cut-out ensure clean and efficient material discharge – making them ideal for production lines. This allows, for example, conveyor belts up to 600 mm wide to be seamlessly integrated. Alternatively, discharge can be achieved via suction or a screw conveyor.

For most applications, electromechanical drives are the traditional choice, as they are low-maintenance and robust. What sets WEIMA apart is that we manufacture our own gearboxes, which are specifically designed for shredding operations. Torque monitoring and shock-absorbing vibration dampers complete the package. A hydrodynamic start-up clutch is available as an option to provide additional protection for the machine.

The shredder’s feed gate is moved back and forth hydraulically. With the turbo-hydraulic system, this happens even faster. For continuous operation, an additional oil cooling system and a length measurement system are available as optional extras.

Thanks to compact hard-rubber feet, there is no need to anchor the machine to the floor. This allows for flexible positioning. More importantly, disruptive vibrations that have a negative impact on the surrounding area are effectively prevented.

Many of our customers describe the profiled V-rotor as a true all-rounder when it comes to shredding. With two rows of blades, the material feed is optimally designed. The V-rotor delivers high throughput, low energy consumption, reduced thermal stress and low wear costs.